浙江萬(wàn)能達(dá)爐業(yè)有限公司
手 機(jī)： 13705828806
電 話：0572-6871999 6087213 6870511
傳 真：0572-6087105
E-mail：1390003299@qq.com
地 址：浙江省長(zhǎng)興縣林城工業(yè)園區(qū)鼎興北路6號(hào)（林城高速路口下20米左側(cè)）
- 2019-01-16 14:40:27
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一、概況:
1.30噸熔鋼爐說(shuō)明
30噸熔鋼爐：主要包括脈波整流變壓器，一臺(tái)中頻電源、二臺(tái)鋼殼爐體和PLC輔助熔煉管理系統(tǒng)等組成。PLC輔助熔煉管理系統(tǒng)，不僅能夠顯示電源運(yùn)行的實(shí)時(shí)數(shù)據(jù)與信息，還能夠顯示整個(gè)系統(tǒng)的運(yùn)行狀態(tài)與信息，并且具有自動(dòng)烘爐，冷爐啟動(dòng)，故障診斷，故障信息顯示和存儲(chǔ)，運(yùn)行信息顯示，系統(tǒng)狀態(tài)顯示等功能。
基本配置：24脈波整流變壓器（額定容量15000Kva），兩臺(tái)鋼殼爐體、一套中頻電源、一套逆變補(bǔ)償電容，電源結(jié)構(gòu)為12相24脈雙整流并聯(lián)逆變結(jié)構(gòu)。傾爐方式為液壓翻轉(zhuǎn)，配遠(yuǎn)程操縱箱。
ZSSP-22000/10-1.5*4整流變壓器的參數(shù)：
|
電爐容量（t） |
中頻電源功率（KW） |
變壓器容量（KVA） |
電壓組合 |
連接組標(biāo)號(hào) |
阻抗電壓（%） |
|
|
一次側(cè)（KV） |
二次側(cè)（V） |
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|
30T |
20000 |
22000 |
10 |
1500 |
Y/d11 |
6～8 |
二、30T/20000kw中頻無(wú)芯感應(yīng)熔煉爐主要技術(shù)參數(shù)
|
A、綜合參數(shù) |
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序號(hào) |
項(xiàng)目 |
參數(shù)要求 |
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|
1 |
30噸熔鋼爐形式 |
中頻熔煉爐 |
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|
2 |
30噸熔鋼爐用途 |
用于熔煉鑄鐵、碳鋼等 |
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3 |
額定容量 |
30T |
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|
4 |
最大容量 |
30T+10% |
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|
5 |
工作溫度 |
1700℃ |
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|
6 |
冶煉材質(zhì) |
鑄鐵、碳鋼 |
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|
7 |
下出料方式 |
液壓：液壓控制 |
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|
9 |
工作噪聲 |
<85分貝 |
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|
10 |
爐體結(jié)構(gòu) |
鋼殼 |
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|
12 |
熔化率 |
30T/h |
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|
13 |
熔化電耗 |
≤520±5% kW.h/t鑄鐵 |
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|
≤550±5% kW.h/鑄鋼 |
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|
14 |
熔化時(shí)間 |
100分鐘/爐 |
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B、電氣參數(shù): |
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|
序號(hào) |
項(xiàng)目 |
參數(shù) |
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|
1 |
電源功率 |
20000kw / 12相24脈30T |
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|
2 |
整流項(xiàng)數(shù) |
24脈 |
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|
3 |
逆變器 |
SCR并聯(lián)逆變 |
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|
4 |
額定頻率 |
250Hz |
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|
5 |
進(jìn)線交流電壓 |
1500V |
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6 |
中頻電壓 |
3000V |
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7 |
啟動(dòng)成功率 |
100% |
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8 |
功率因數(shù) |
大于0.95 |
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|
10 |
中頻電源 |
循環(huán)水流量 |
m3/h |
120 |
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|
進(jìn)水溫度 |
℃ |
≯35 |
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溫升 |
℃ |
≯15 |
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壓力 |
Mpa |
0.2-0.3 |
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爐體（挖水池） |
循環(huán)水流量 |
m3/h |
220 |
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進(jìn)水溫度 |
℃ |
≯40 |
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|
溫升 |
℃ |
≯20 |
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壓力 |
Mpa |
0.25-0.3 |
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C、爐體指標(biāo) |
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序號(hào) |
項(xiàng)目 |
40噸 |
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|
1 |
爐殼結(jié)構(gòu) |
鋼殼或者鋁殼 |
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|
2 |
爐殼材質(zhì) |
45#鋼 |
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3 |
面板厚度 |
加厚增加強(qiáng)度20mm |
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|
4 |
磁軛材質(zhì) |
Z11-0.3 |
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5 |
磁軛覆蓋率 |
85% |
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6 |
磁軛夾緊 |
不銹鋼 1Cr18Ni9 |
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7 |
磁軛散熱方式 |
雙水冷 |
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8 |
感應(yīng)器銅管材質(zhì) |
T2純銅99.9 |
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9 |
感應(yīng)器銅管規(guī)格 |
壁厚≥8mm總量大于5噸 |
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|
10 |
感應(yīng)器匝數(shù) |
主匝22圈，上下各3圈水冷圈 |
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|
11 |
感應(yīng)器絕緣 |
3道浸漆，雙層包扎，耐壓8000V |
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|
|
感應(yīng)器繞制 |
加長(zhǎng)形雙并繞，機(jī)器繞制（非手工繞制） |
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|
|
感應(yīng)圈高度 |
2000mm x2875mm |
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|
12 |
水路 |
16進(jìn)16出、水路連接軟管 |
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|
13 |
出線方式 |
測(cè)出線 |
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|
14 |
水冷圈材質(zhì) |
紫銅管 |
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15 |
爐殼發(fā)熱量 |
＜75℃（爐底與爐蓋除外） |
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|
16 |
絕緣 |
線圈與磁軛絕緣采用云母板雙層隔離 |
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|
17 |
耐火膠泥 |
GROUT 563A美國(guó)－天津聯(lián)礦產(chǎn)品 |
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|
18 |
螺栓 |
普通碳鋼螺栓為8.8級(jí)。其他螺栓不銹鋼材質(zhì)或銅制 |
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19 |
坩堝模厚度 |
＞5mm |
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20 |
水路連接軟管 |
采用無(wú)阻燃高絕緣橡膠管 |
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21 |
集水器 |
不銹鋼材質(zhì) |
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1 |
液壓泵 |
雙泵雙電 |
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2 |
機(jī)組型式 |
立式 |
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|
3 |
液壓元件 |
榆次或國(guó)產(chǎn)名牌 |
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|
4 |
保證傾爐角度 |
0～95° |
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30 tons medium frequency induction melting furnace
1. Description of 30 tons of molten steel furnace
30 tons of molten steel furnace: including pulse rectifier transformer, a frequency power supply, two sets of steel melting furnace and auxiliary PLC management systems and other components. The PLC-assisted smelting management system not only displays the real-time data and information of the power supply operation, but also displays the operating status and information of the entire system, and has automatic oven, cold furnace start, fault diagnosis, fault information display and storage, and operation information display. , system status display and other functions.
Basic configuration: 24-pulse rectifier transformer (rated capacity 15000KVA), two sets of steel furnace, a frequency power supply, a set of inverters compensation capacitor structure 12 with power supply 24 double pulserectifier inverter parallel structure. The tilting method is hydraulically reversed with a remote control box.
Parameters of ZSSP- 22000/ 10-1.5*4 rectifier transformer:
|
Electric furnace capacity (t) |
IF power (KW) |
Transformer capacity (KVA) |
Voltage combination |
Connection group label |
Impedance voltage (%) |
|
|
Primary side (KV) |
Secondary side (V) |
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|
30T |
20 000 |
22000 |
10 |
1500 |
Y/d11 |
6-8 |
2 , 30T / 20000kw intermediate frequency coreless induction melting furnace main technical parameters
|
project |
Parameter requirement |
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|
30 tons of molten steel furnace form |
Medium frequency melting furnace |
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30 tons of molten steel furnace use |
Used for melting cast iron , carbon steel, etc. |
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|
Rated Capacity |
30T |
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Maximum capacity |
30T + 1 0% |
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Operating temperature |
1700 °C |
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Smelting material |
Cast iron , carbon steel |
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Lower discharge mode |
Hydraulic : hydraulic control |
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Working noise |
<85 decibels |
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Furnace structure |
Steel shell |
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Melting rate |
30 T/h |
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Melting power consumption |
≤ 52 0±5% kW.h/t cast iron |
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|
≤ 55 0±5% kW.h/ cast steel |
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Melting time |
100 minutes / furnace |
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project |
parameter |
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Power supply |
20000kw / 12 phase 24 pulse 30T |
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Number of rectifiers |
24 veins |
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Inverter |
SCR parallel inverter |
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Rated frequency |
250 Hz |
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Incoming AC voltage |
1500 V |
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IF voltage |
3000 V |
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Start success rate |
100% |
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|
Power factor |
Greater than 0.9 5 |
|||
|
Intermediate frequency power supply |
Circulating water flow |
m 3 /h |
120 |
|
|
Inlet temperature |
°C |
≯35 |
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|
|
Furnace (dig the pool) |
Temperature rise |
°C |
≯15 |
|
pressure |
Mpa |
0.2-0.3 |
||
|
Circulating water flow |
m 3 /h |
220 |
||
|
Inlet temperature |
°C |
≯40 |
||
|
Temperature rise |
°C |
≯20 |
||
|
pressure |
Mpa |
0.25-0.3 |
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|
C, furnace index |
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|
Serial number |
project |
40 tons |
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|
1 |
Furnace shell structure |
Steel or aluminum |
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|
2 |
Furnace shell material |
45 # steel |
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|
3 |
Panel thickness |
Thickening increase strength 20 mm |
||
|
4 |
Yoke material |
Z11-0. 3 |
||
|
5 |
Yoke coverage |
8 5% |
||
|
6 |
Yoke clamping |
Stainless steel 1Cr18Ni9 |
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|
7 |
Yoke cooling method |
Double water cooling |
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|
8 |
Sensor copper tube material |
T2 pure copper 99.9 |
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|
9 |
Inductor copper tube specifications |
The total wall thickness ≥ 8mm is more than 5 tons |
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|
10 |
Sensor turns |
Main 匝 22 laps, 3 rounds of water cooling ring |
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|
11 |
Inductor insulation |
3-way dipping paint, double-layer dressing, pressure resistance 8000V |
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|
|
Sensor winding |
Long and double winding, machine winding (not hand-wound) |
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|
|
Induction loop height |
2000mm x2875mm |
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|
12 |
waterway |
16 in 16 out , water connection hose |
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|
13 |
Way out |
Measure line |
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|
14 |
Water cooling ring material |
Copper tube |
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|
Furnace shell heat |
<75 ° C (except the furnace bottom and the furnace cover) |
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|
insulation |
The coil and the yoke are insulated by a double layer of mica board. |
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|
Refractory clay |
GROUT 563A US-Tianjin Union Products |
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|
bolt |
Ordinary carbon steel bolts are grade 8.8. Other bolts made of stainless steel or copper |
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|
Die thickness |
>5mm |
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|
Water connection hose |
Use non-flame retardant high insulation rubber tube |
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|
Water collector |
Stainless steel |
|||
|
Hydraulic pump |
Double pump double |
|||
|
Unit type |
Vertical |
|||
|
Hydraulic Components |
Yuci or domestic famous brand |
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|
Guaranteed angle of the furnace |
0 to 95° |
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http://www.firstfurnace.com/BdwlkjProduct.asp?id=389
電 話：0572-6871999 手 機(jī)：13936361130 13705828806