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浙江萬(wàn)能達(dá)爐業(yè)有限公司
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  • 產(chǎn)品
  • 臺(tái)車式電阻爐

    全纖維臺(tái)車爐

    燃?xì)馀_(tái)車爐

    球化退火爐

    鋁合金立式淬火爐

    鋁合金時(shí)效爐

    鋁合金淬火爐、時(shí)效爐

    鋁合金固熔、時(shí)效爐

    鋁箔卷退火爐

    井式氣體滲碳爐

    托輥式網(wǎng)帶爐生產(chǎn)線

    無(wú)馬弗網(wǎng)帶爐生產(chǎn)線

    網(wǎng)帶回火爐

    網(wǎng)帶式等溫正火生產(chǎn)線

    磁性臥式真空退火爐

    井式真空退火爐

    環(huán)形加熱爐

    推盤式滲碳爐自動(dòng)生產(chǎn)線

    推桿式等溫正火生產(chǎn)線

    井式回火爐

    電爐技術(shù)資料
    分享到:
        

    一、熔化爐類型:

    本熔化爐為節(jié)電型產(chǎn)品、技術(shù)先進(jìn)、控制精準(zhǔn)可靠、制造工藝成熟、運(yùn)行安全平穩(wěn)、完善的保護(hù)系統(tǒng)、布局合理、管理維修方便。具有熔化速度快,能耗低,運(yùn)行穩(wěn)定可靠等特點(diǎn)。

    二、熔化爐組成范圍:

    中頻電源→電容器柜→爐體(鋼殼或者鋁殼爐體)→傾爐系統(tǒng)→遠(yuǎn)程控制箱→閉環(huán)冷卻塔

    熔化爐具有過(guò)電壓、過(guò)電流、水溫、水壓、短路、接地等保護(hù)系統(tǒng),操作面板上具有工作參數(shù)顯示屏、顯示工作狀態(tài)的各個(gè)參數(shù),并且有故障、溫度等指示。

    三、0.5T熔化爐技術(shù)參數(shù)

    電源

    工作形式:單供電6脈

    整流形式:36

    輸出功率:250KW或者400KW  ,功率不同價(jià)格不同。

    電源效率≥98%

    啟動(dòng)方式:掃頻軟啟動(dòng)

    啟動(dòng)率:100%(含重載)

    額定頻率:500KHZ-1000KHZ

    交流電壓:400V

    直流電壓:500V

    中頻電壓:750V、1500V

    直流電流:500A-800A

    輸入頻率:50Hz

    循環(huán)水量:閉環(huán)水冷塔ZXZ-30T

    爐體

    額定容量:500KG

    最大容量:600KG

    功率因數(shù):≥0.92

    熔化時(shí)間 40分鐘左右/爐

    工作溫度:1550℃-1700℃

    裝料直徑:360mm(上口)  爐圈內(nèi)徑:560mm爐圈銅管為25x30x3mm

    鋼殼:傾爐最大角度:95°殼:傾爐最大角度:180°

    出線方式:側(cè)出線或者后出線

    循環(huán)水量:閉環(huán)水冷塔ZXZ-30T

    傾爐方式:鋁殼531減速機(jī)、鋼殼液壓

    單位電耗:≤650度/T±5% 1550℃

    變壓器

    額定容量:400KVA

    一次電壓:10KV

    二次電壓:400V、 575、660v

    一次相數(shù):3相

    二次相數(shù):/36、6相12脈

    輸出形式:三△  三Y

    冷卻水

    系統(tǒng)

    閉環(huán)水冷塔ZXZ-30T

    冷卻能力150000 kcal/h 冷卻水量30m3/h 風(fēng)機(jī)功率1.1KWx2

       風(fēng)機(jī)風(fēng)量 16800m3/h  ×2    噴淋泵30m3/h;1.5kw    

    外形尺寸mm 2851250×2750(一體機(jī)尺寸)

    、熔化爐配置表

    序號(hào)

    名  稱

    數(shù)量

    備注

    1

    中頻電源柜

    1臺(tái)

     

    2

    爐體

    1

    鋼殼、磁軛、

    3

    液壓系統(tǒng)或者減速機(jī)

    1臺(tái)

    液壓泵站

    4

    外用操作臺(tái)

    1臺(tái)

    傾爐用外控制調(diào)功率

    5

    水冷電纜

    1

    2

    6

    坩堝模

    1個(gè)

    3mm鋼板

    7

    整流變壓器

    1臺(tái)

    選配

    8

    PLC自動(dòng)控制顯示系統(tǒng)

    1臺(tái)

    選配

    9

    閉環(huán)冷卻塔

    1臺(tái)

    選配

    10

    整流可控硅

    2快

    備用

    11

    逆變可控硅

    2快

    備用

     

    First, the melting furnace type:

    The  melting furnace is a power-saving product, advanced technology, precise and reliable control, mature manufacturing process, safe and stable operation, perfect protection system, reasonable layout, convenient management and maintenance. It has the characteristics of fast melting speed , low energy consumption and stable and reliable operation.

    Second, the melting furnace composition range:

    Medium frequency power supply → capacitor cabinet → furnace body (steel shell or aluminum shell furnace body) → tilting furnace system → remote control box → closed loop cooling tower

    The melting furnace has protection systems such as overvoltage, overcurrent, water temperature, water pressure, short circuit, grounding, etc. The operation panel has various parameters of the working parameter display screen and the display working state, and there are indications such as fault and temperature.

    Third, 0.5T melting furnace technical parameters

    power supply

    Working form: single power supply 6 pulses

    Rectified form: 3- phase 6- pulse

    Output power: 25 0KW or 400 KW , different power different  prices.

    Power efficiency ≥98%

    Start mode: sweep soft start

    Startup rate: 100% (including heavy load)

    Rated frequency: 500KHZ-1000KHZ

    AC voltage: 400 V

    DC voltage: 500 V

    IF voltage: 750V, 1500V

    DC current: 500A-800 A

    Input frequency: 50Hz

    Circulating water volume: closed loop water cooling tower ZXZ-30T

    Furnace body

    Rated capacity: 500 KG

    Maximum capacity: 6 00KG

    Power factor: ≥ 0.9 2

    Melting time : about 40 minutes / furnace

    Working temperature: 155 0°C -170 0°C

    Loading diameter: 360 mm (upper mouth) Inner diameter of the ring: 560mm ring copper tube is 25x30x3mm

    Steel: turndown maximum angle: 95 ° Aluminum Shell: turndown maximum angle: 180 °

    Outlet mode: side outlet or rear outlet

    Circulating water volume: closed loop water cooling tower ZXZ-30T

    Tilting method: aluminum shell 531 reducer, steel shell hydraulic

    Unit power consumption: ≤ 65 0 degrees / T ± 5% 1550 ° C

    transformer

    Rated capacity: 400 KVA

    Primary voltage: 10KV

    Secondary voltage: 400 V , 575, 660v

    One phase: 3 phase

    Secondary phase number: /3 phase 6 pulse , 6 phase 12 pulse

    Output form: three △ three Y

    Cooling water

    system

    Closed - loop water cooling tower ZXZ-30T

    Cooling capacity : 1 5 0000 kcal/h Cooling water volume :30 m3/h Fan power : 1.1 KW x2 Fan air volume 16800m 3/h ×2 Spray pump 30 m3/h; 1.5 kw Dimensions mm  285  1250 ×2750 (one size machine)

    Fourth , the melting furnace configuration table

    Serial number

    Name

    Quantity

    Remarks

    1

    IF power cabinet

    1 set

     

    2

    Furnace body

    1 set

    Steel shell, yoke,

    3

    Hydraulic system or reducer

    1 set

    Hydraulic power station

    4

    External console

    1 set

    External control power adjustment for tilting furnace

    5

    Water cooled cable

    1 set

    2 roots

    6

    Model

    1

     3 mm steel plate

    7

    Rectifier transformer

    1 set

    Optional

    8

    PLC automatic control display system

    1 set

    Optional

    9

    Closed loop cooling tower

    1 set

    Optional

    10

    Rectifier thyristor

    2

    spare

    11

    Inverter thyristor

    2

    spare

     

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