浙江萬能達(dá)爐業(yè)有限公司
手 機(jī): 13705828806
電 話:0572-6871999 6087213 6870511
傳 真:0572-6087105
E-mail:1390003299@qq.com
地 址:浙江省長興縣林城工業(yè)園區(qū)鼎興北路6號(林城高速路口下20米左側(cè))
一、概述
全自動中頻感應(yīng)加熱成套設(shè)備,具有振動排序、托輥進(jìn)料、溫度自動控制、三位溫控分檢功能
本套設(shè)備主要用于圓鋼、鋼管的整體透熱。加熱爐體采用快速更換方式,當(dāng)更換產(chǎn)品規(guī)格時只須更換爐體即可。更換爐體只需幾分鐘的時間
二、按照單件重量最大計算,加熱時間來計算功率
三、 設(shè)備范圍與功能描述:
1.設(shè)備范圍見下表
序號 |
內(nèi)容 |
數(shù)量 |
備注 |
||
1 |
整流變壓器 |
1臺 |
選配用戶自購 |
||
2 |
晶閘管串聯(lián)逆變中頻電源 |
1套 |
|
||
3 |
感應(yīng)加熱器 |
1套 |
包括水冷導(dǎo)軌 |
||
3.1 |
GTR80(適用料φ75) |
1套 |
|
||
4 |
感應(yīng)加熱爐臺架 |
1套 |
|
||
5 |
上料平臺及緩沖鏈傳送裝置 |
1套 |
|
||
6 |
上料機(jī) |
1臺 |
|
||
7 |
托輥送料機(jī) |
1臺 |
|
||
8 |
夾輥進(jìn)料機(jī) |
1臺 |
|
||
9 |
退料裝置 |
1套 |
退料鋼筒,上料機(jī) |
||
10 |
快速出料機(jī) |
1臺 |
|
||
11 |
三位分檢機(jī) |
1臺 |
|
||
12 |
溫控系統(tǒng)(紅外線測溫和控制儀) |
1套 |
PLC中央控制臺 |
||
12.1 |
PLC中央控制臺 |
1套 |
|
||
12.2 |
工控軟件 (MCGS系統(tǒng)) |
1套 |
|
||
12.3 |
可編程控制器 |
1套 |
|
||
12.4 |
液晶屏 |
1套 |
|
||
12.5 |
雙比色紅外測溫儀(西安瑞光) |
1臺 |
|
||
12.6 |
光電報警開關(guān) |
1套 |
|
||
12.7 |
控制柜 |
1臺 |
|
||
12.8 |
操作臺 |
1臺 |
|
||
10 |
冷卻水系統(tǒng) |
1套 |
用戶自購 |
A、綜合參數(shù) |
||
序號 |
項目 |
參數(shù)要求 |
1 |
電源功率 |
60KW-3000KW |
2 |
整流項數(shù) |
6脈 |
3 |
逆變器 |
SCR逆變 |
4 |
額定頻率 |
1KHZ-8KHZ |
5 |
進(jìn)線電壓 |
380V |
6 |
中頻電壓 |
1600V |
7 |
啟動成功率 |
100% |
8 |
功率因數(shù) |
大于0.92 |
9 |
出口加熱溫度 |
1150℃ |
10 |
加熱電耗 |
≤340±5% kW.h/t |
|
|
|
B、熱交換冷卻水系統(tǒng)參數(shù) |
||
序號 |
項目 |
參數(shù) |
1 |
進(jìn)水壓力 |
0.2-0.4MPa |
2 |
進(jìn)水溫度 |
5-35℃ |
3 |
出水溫度 |
<55℃ |
1. Overview
Fully automatic medium frequency induction heating complete equipment with vibration sequencing, idler feeding, automatic temperature control and three-level temperature control
This set of equipment is mainly used for the overall heat transfer of round steel and steel pipes . The heating furnace body adopts the quick replacement method, and only the furnace body needs to be replaced when the product specifications are replaced. It takes only a few minutes to replace the furnace
2, according to the maximum weight of a single piece, the heating time to calculate the power
3, Device range and function description:
1. Equipment range is shown in the table below
Serial number |
content |
Quantity |
Remarks |
|
1 |
Rectifier transformer |
1 set |
Optional user purchase |
|
2 |
Thyristor series inverter IF power supply |
1 set |
|
|
3 |
Induction heater |
1 set |
Includes water cooled rails |
|
3.1 |
GTR 80 (applicable material φ 75 ) |
1 set |
|
|
4 |
Induction heating furnace stand |
1 set |
|
|
5 |
Feeding platform and buffer chain conveyor |
1 set |
|
|
6 |
Feeder |
1 set |
|
|
7 |
Roller feeder |
1 set |
|
|
8 |
Pinch roller feeder |
1 set |
|
|
9 |
Material return device |
1 set |
Return steel cylinder, loading machine |
|
10 |
Quick discharge machine |
1 set |
|
|
11 |
Three sorting machines |
1 set |
|
|
12 |
Temperature control system (infrared temperature measurement and control instrument) |
1 set |
PLC center console |
|
12 .1 |
PLC center console |
1 set |
|
|
12 .2 |
Industrial control software (MCGS system) |
1 set |
|
|
12 .3 |
Programmable Controllers |
1 set |
|
|
12 .4 |
LCD screen |
1 set |
|
|
12 .5 |
Double colorimetric infrared thermometer (Xi'an Ruiguang) |
1 set |
|
|
12 .6 |
Photoelectric alarm switch |
1 set |
|
|
12 .7 |
Control cabinet |
1 set |
|
|
12 .8 |
Console |
1 set |
|
|
10 |
Cooling water system |
1 set |
User-purchased |
http://www.firstfurnace.com/BdwlkjProduct.asp?id=378
http://www.firstfurnace.com/BdwlkjProduct.asp?id=398