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一、中頻感應(yīng)加熱特點(diǎn)：

1、加熱速度快、氧化脫碳少

 由于中頻感應(yīng)加熱的原理為電磁感應(yīng)，其熱量是由于工作自身產(chǎn)生，所以該加熱方式升溫速度快，氧化極少、加熱效率高、工藝重復(fù)性好。

2、 自動(dòng)化程度高，可實(shí)現(xiàn)全自動(dòng)無人操作

選用自動(dòng)上料和自動(dòng)出料分檢裝置，再配上我公司自行開發(fā)的專用控制軟件，可實(shí)現(xiàn)全自動(dòng)無人操作。

3、 熱均勻，溫度控制精度高

加熱均勻，保證加熱芯表溫差小。通過溫度控制系統(tǒng)可對(duì)溫度進(jìn)行精確控制。

4、 感應(yīng)爐體的更換簡便

根據(jù)加工工件尺寸的不同，可配置不同規(guī)格的的感應(yīng)爐體。可最大限度節(jié)省能源、資金。各爐體均設(shè)計(jì)有水電快換接頭，使?fàn)t體更換簡便、快速、方便。

5、 設(shè)備保護(hù)齊全，保證低故障率、低維修率、低損耗率

全套設(shè)備設(shè)有水溫、水壓、過流、過壓、缺相等保護(hù)，并設(shè)有溫度上、下限報(bào)警裝置。使設(shè)備在故障時(shí)可靠保護(hù)，不損壞元器件。

6、 能耗低、無污染

加熱效率高，與其他加熱方式相比，有限的降低了能耗。設(shè)備符合環(huán)保要求、無污染。

二、技術(shù)要求：

要求對(duì)鈦棒料進(jìn)行感應(yīng)電加熱，加熱溫度900-1000℃，溫度要比較均勻，芯表溫差不超過±10℃。要求自動(dòng)上料，自動(dòng)進(jìn)料。節(jié)拍可調(diào)�？刂葡到y(tǒng)比較自動(dòng)化先進(jìn)。需加熱鈦棒表面不能受太大的摩擦，要保持表面光滑。加熱鈦棒的規(guī)格如下：

Φ61、68×880    Φ78、88、98、108、118、128×850

要求節(jié)拍：1分鐘/根

三、全套設(shè)備組成：

1、中頻電源：        KGPS-500KW/0.5KHZ               

2、500KW補(bǔ)償電容柜                                  

3、中頻電源            KGPS-100KW/1KHZ                

4、100KW補(bǔ)償電容柜                                    

5、低壓開關(guān)柜：                                       

6、加熱爐：  GTRF-88（加熱ø61- ø88的料） GTRF-128（加熱ø98- ø128的料）           

7、無線圈均溫爐：  GTRF-88（均溫ø61- ø88的料）  GTRF-128（均溫ø98- ø128的料）           8、提溫、均溫、保溫爐：GTRF-88（均溫ø61- ø88的料）GTRF-128（均溫ø98- ø128的料）  

9、自動(dòng)控制操作系統(tǒng)

10、儲(chǔ)料臺(tái)和氣動(dòng)翻料機(jī)：   

11、氣動(dòng)上料機(jī)：  

12、氣動(dòng)推料機(jī)：      

13、氣動(dòng)出料機(jī)：     

14、兩位分選機(jī)構(gòu)：     

15、 紅外測溫儀                          

16、水-水純水冷卻器（FSS-100）                    

17、連接電纜及銅排                                 

Titanium rod medium frequency induction heating equipment

First, the medium frequency induction heating features:

1, fast heating, less oxidative decarburization

Since the principle of the intermediate frequency induction heating is electromagnetic induction, the heat is generated by the work itself, so the heating mode has a fast heating rate, little oxidation, high heating efficiency, and good process repeatability.

2,  High degree of automation for fully automated unmanned operation

The automatic unloading and automatic discharge sorting device is selected, and the special control software developed by our company can be used to realize automatic unmanned operation.

3,   Uniform heat and high temperature control accuracy

The heating is even, and the temperature difference of the heating core is small. Temperature control is precisely controlled by a temperature control system.

4,  Easy replacement of induction furnace

Depending on the size of the machined workpiece, different sizes of induction furnaces can be configured. It can save energy and capital to the utmost. Each furnace body is designed with a water and electricity quick-change joint, which makes the furnace body replacement simple, fast and convenient.

5,  Complete equipment protection, low failure rate, low maintenance rate, low loss rate

The complete set of equipment is equipped with water temperature, water pressure, over-current, over-pressure and lack of protection, and has upper and lower temperature alarm devices. The device is reliably protected in the event of a fault without damaging the components.

6,    Low energy consumption and no pollution

High heating efficiency and limited energy consumption compared to other heating methods. The equipment meets environmental protection requirements and is non-polluting.

Second, technical requirements:

It is required to inductively heat the titanium bar material, the heating temperature is 900-1000 ° C, the temperature is relatively uniform, and the temperature difference of the core watch does not exceed ± 10 ° C.Automatic feeding is required, and automatic feeding is required. The beat is adjustable. The control system is more advanced and advanced. The surface of the titanium rod to be heated should not be subjected to too much friction, and the surface should be kept smooth. The specifications for heating the titanium rod are as follows:

Φ61, 68 × 880 Φ78, 88, 98, 108, 118, 128 × 850

Request beat: 1 minute / root

Third, the complete set of equipment:

1. Medium frequency power supply: KGPS-500KW/0.5KHZ

2, 500KW compensation capacitor cabinet

3. Medium frequency power supply KGPS-100KW/1KHZ

4, 100KW compensation capacitor cabinet

5, low voltage switch cabinet:

6. Heating furnace: GTRF-88 (heating ø61- ø88 material) GTRF-128 (heating ø98- ø128 material)

7, no coil equalizing furnace: GTRF-88 (average temperature ø61- ø88 material) GTRF-128 (average temperature ø98- ø128 material) 8, warming, temperature, holding furnace: GTRF-88 (average temperature ø61 - ø88 material) GTRF-128 (average temperature ø98- ø128 material)

9, automatic control of the operating system

10. Storage platform and pneumatic turning machine:

11, pneumatic feeder:

12, pneumatic pusher:

13, pneumatic discharge machine:

14. Two sorting institutions:

15, infrared thermometer

16. Water-water pure water cooler (FSS-100)

17, connecting cable and copper row

 http://www.firstfurnace.com/BdwlkjProduct.asp?id=404