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一、設(shè)備說明

設(shè)備概述：該產(chǎn)品屬于新型專業(yè)爐種，引進(jìn)國外技術(shù)設(shè)計(jì)制造，獨(dú)特的液壓傾爐連桿機(jī)構(gòu)，在熔煉完畢倒出熔液全過程中，能始終使金屬溶液倒入直徑很小的接料口內(nèi)。是采用水(氣)霧化工藝生產(chǎn)金屬粉末及類似工藝要求之選擇裝備。  

二、0.5T/250kw中頻無芯感應(yīng)定點(diǎn)澆注熔煉爐主要技術(shù)參數(shù)

三、定點(diǎn)爐體說明

    爐體部份包括感應(yīng)加熱線圈、結(jié)構(gòu)主體碳鋼、加磁軛，絕緣體、耐熱絕熱材料、支承框架、定點(diǎn)澆鑄結(jié)構(gòu)等�！�

爐體定點(diǎn)澆鑄結(jié)構(gòu)安裝在支承框架上，根據(jù)甲方提供的霧化中間包及霧化炮臺(tái)尺寸，設(shè)計(jì)爐體和液壓傾爐機(jī)構(gòu)。此爐體運(yùn)行速度均勻，爐咀的高差小，出液連續(xù)穩(wěn)定。爐咀的運(yùn)行曲線，由固定的軌跡，并由電腦優(yōu)化運(yùn)算，使用特殊的曲線模板導(dǎo)向鎖定，使?fàn)t體從連續(xù)出液到定點(diǎn)出液均勻有序進(jìn)行。爐體傾轉(zhuǎn)角度：0～95°（0°指爐口為水平位置）；爐翻轉(zhuǎn)穩(wěn)定性高，出料口定位精度高（熔煉爐出爐口與漏包的距離小于50mm），澆注中心變動(dòng)誤差小，霧化澆鋼時(shí)爐嘴無前后運(yùn)動(dòng)，定點(diǎn)澆注精度高，，前后誤差不超過30mm，同時(shí)保證了金屬液流的穩(wěn)定。成套設(shè)備維護(hù)更換均采用模塊化設(shè)計(jì)，易維護(hù)易檢修，很大程度提高生產(chǎn)效率。

First, description of Fixed point casting furnace

Equipment Overview: This product belongs to a new type of professional furnace. It is designed and manufactured by foreign technology. The unique hydraulic tilting rod linkage mechanism can always pour the metal solution into the material with small diameter during the whole process of melting and pouring out the molten metal.  It is a choice of equipment for the production of metal powders and similar processes using a water (gas) atomization process.

Second , 0.5T / 250kw intermediate frequency coreless induction fixed point casting melting furnace main technical parameters

Third, the fixed point furnace description

    The furnace body part includes an induction heating coil, a structural body carbon steel , a yoke, an insulator, a heat-insulating material, a support frame, a fixed-point casting structure, and the like.

    The fixed-point casting structure of the furnace body is installed on the supporting frame, and the furnace body and the hydraulic tilting furnace mechanism are designed according to the size of the atomizing tundish and the atomizing turret provided by the party A. The furnace body runs at a uniform speed, the height difference of the nozzle is small, and the liquid discharge is continuously stable. The running curve of the nozzle is fixed by the trajectory and optimized by the computer. The special curved template is used to guide the locking , so that the furnace body is uniformly and orderly discharged from the continuous liquid discharge to the fixed point. The tilting angle of the furnace body: 0～ 95 ° (0° refers to the horizontal position of the furnace mouth); the furnace has high stability of turning, and the positioning accuracy of the discharging port is high (the distance between the outlet and the leakage of the melting furnace is less than 50mm ) , and the pouring center changes. The error is small, the nozzle does not move back and forth when atomizing the steel, the precision of the fixed point casting is high, the front and back error does not exceed 30 mm, and the stability of the metal liquid flow is ensured. The maintenance and replacement of complete sets of equipment are modular in design, easy to maintain and easy to overhaul, greatly improving production efficiency.

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