浙江萬能達爐業(yè)有限公司
手 機: 13705828806
電 話:0572-6871999 6087213 6870511
傳 真:0572-6087105
E-mail:1390003299@qq.com
地 址:浙江省長興縣林城工業(yè)園區(qū)鼎興北路6號(林城高速路口下20米左側(cè))
一、項目內(nèi)容:
Ф219—Ф820鋼管內(nèi)、外環(huán)氧噴涂防腐生產(chǎn)線
二、設(shè)計依據(jù):
鋼管直徑:Ф219—Ф820
涂層厚度:300-500μ
鋼管長度:8000㎜
工藝速度:3000㎜/min—6000㎜/min
三、管道傳送架
根據(jù)用戶要求,我公司Ф219—Ф820鋼管內(nèi)、外環(huán)氧噴涂防腐生產(chǎn)線設(shè)計為以單輪為動力單元的傳送線,這樣使管道運行速度更加平穩(wěn)。
傳送架底座采用國標18#槽鋼、18#方鋼和 12㎜厚鋼板焊接。此生產(chǎn)線傳送架的規(guī)格為1800㎜×8000㎜×6個(每個架裝6組輪胎)。1600㎜×800㎜×10個,(其中一個裝高溫輪,一個加裝動力)。傳送輪型號為600-9充氣輪胎,動力采用變頻控制。傳動輪底座用4個螺釘固定在一致的調(diào)節(jié)軌道上,方便大小管間距的調(diào)節(jié)。
為了方便兩端焊有法蘭的管做內(nèi)外環(huán)氧噴涂防腐,在噴涂線上每一對傳動輪都裝有升降裝置。當鋼管兩頭法蘭(前后一樣)行走到接近下組傳動輪時,使接近開關(guān)動作,帶動氣缸的電磁閥動作,氣缸就動作,傳動輪就自動下降,經(jīng)過延時法蘭經(jīng)過的時間后,傳動輪架自動升起,每組輪都是這樣,直到完成整個工序。
四、除銹機:
本機是在引進美國、意大利的先進技術(shù)的基礎(chǔ)上,采用現(xiàn)代計算機模擬技術(shù),研制開發(fā)的一種新型鋼管外壁理設(shè)備,可去除鋼管表面的銹和氧化皮,完全達到鋼管外壁涂履前的清理要求,可滿足小、中型工程鋼管外壁清理需要。它具有以下優(yōu)點:
1、采用大拋丸量、高拋射速度的國際上第五代懸臂離心式拋丸器,顯著地提高了清理效率,獲得滿意的清理質(zhì)量,屬專利產(chǎn)品。
2、該設(shè)備是根據(jù)國內(nèi)外先進技術(shù)重新設(shè)計而研制成功的,具有生產(chǎn)率高、操作方便、體積小的特點,屬國內(nèi)首創(chuàng)。
五、中頻加熱系統(tǒng):
此生產(chǎn)線配置350KW和800KW共二臺中頻加熱設(shè)備。
350KW用于除銹機前,除去鋼管表面水分,提高除銹效果。800KW用于外環(huán)氧粉末噴涂加熱。
控制部分采用專門設(shè)計的控制線路,具有過壓、過流、限 壓/限流、缺相、欠壓、欠水壓等保護。
控制線路專設(shè)集成箱與高壓區(qū)全隔離,保持控制室清潔,冷卻。大大提高控制線路板壽命和系統(tǒng)可靠性。
350kw參數(shù):
名 稱 |
參 數(shù) |
名 稱 |
參 數(shù) |
輸入電壓 |
380V |
輸出最高電壓 |
780V |
輸入電流 |
580A |
輸出最大電流 |
700A |
輸入頻率 |
50HZ |
輸 出 頻 率 |
500HZ~800HZ |
800kw參數(shù):
名 稱 |
參 數(shù) |
名 稱 |
參 數(shù) |
輸入電壓 |
380V |
輸出最高電壓 |
780V |
輸入電流 |
1330A |
輸出最大電流 |
1600A |
輸入頻率 |
50HZ |
輸 出 頻 率 |
500HZ~800HZ |
六、噴粉系統(tǒng):
1、8槍控制中心。 DK型 2套
以上裝置每套含自動噴槍8支,噴槍為內(nèi)置高壓,控制柜控制8支自動噴槍的電壓、電流及氣路系統(tǒng)。并控制8支文丘里供粉泵供粉系統(tǒng)。
以上裝置每套含流化床供粉系統(tǒng)1套,流化床外形尺寸:(L×W×H)800×775×570(mm)含8支文丘里供粉泵。
七、水冷卻室:
采用塑鋼封閉,美觀大方,便于觀察。全部做成活動窗,調(diào)整時方便進入。水泵采用每小時100立方二臺(一臺備用)。冷卻水管調(diào)節(jié)閥門裝在操作柜一側(cè),便于調(diào)節(jié)。
八、 空壓機及撥管機構(gòu):
本生產(chǎn)線配備一臺10立方螺桿式空壓機,一臺10立方空氣干燥機,1.5立方儲氣罐一臺供噴粉設(shè)備用,但氣量有富余,所以把撥管系統(tǒng)改為氣缸,節(jié)省了液壓站及液壓油的投資和每年換液壓油的費用。維修也干凈、方便。共需要8個撥叉及氣缸,2個舉升機氣缸。
九、二次除銹機:
二次除銹采用鋼絲輪除銹及壓縮空氣吹掃,保證鋼管外壁清潔度達到要求,提高環(huán)氧粉末的附著力。
十一、 放管平臺
上管、下管、過渡平臺均采用20#國標工字鋼焊接,保證了平臺的堅固性。三個平臺總長30米(視現(xiàn)場情況定)。
十二、 內(nèi)環(huán)氧粉末涂裝設(shè)備:
噴涂作業(yè)中,工件上件后,把內(nèi)噴槍插入鋼管內(nèi)直至噴室入口位置,斜輪旋轉(zhuǎn)使工件自轉(zhuǎn)并水平前進,經(jīng)過中頻加熱到200℃左右并到達噴室口位置以后,內(nèi)、外噴槍開始對工件進行噴涂,利用工件熱量使粉末固化。工件走出噴室大約1.5-2分鐘時進入淋水冷卻工位,冷卻后經(jīng)斜輪傳送到下件平臺位置下件。在工件噴涂完畢之后,內(nèi)噴槍后退約14m的距離,繼續(xù)上件重復工作。外噴涂過程中產(chǎn)生的過剩粉末進入回收系統(tǒng)重復使用,回收采用旋風+封蓋式濾芯回收裝置,回收風機選用4-72-4#/5.5KW。回收為二級回收,旋風收集絕大多數(shù)粉末,少量粉末進入濾芯回收,既減輕濾芯負載,又保證了排放環(huán)境。
十三、制造及安裝工期
制作工期為合同生效之日起70天制作完畢,安裝工期30天(安裝條件具備)。
Ф 219 —Ф 820 inner and outer epoxy spray anti-corrosion production line
Steel pipe diameter: Ф 219 —Ф 820
Coating thickness: 300-500 μ
Steel pipe length: 8000 mm
Process speed: 3000 mm / min - 6000 mm / min
According to the user's requirements, our company's 219 219 —Ф 820 steel inner and outer epoxy spray anti-corrosion production line is designed as a transmission line with a single wheel as the power unit, which makes the pipeline run more smoothly.
The base of the conveyor is welded with the national standard 18 # channel steel, 18 # square steel and 12 mm thick steel plate. The specification of this line conveyor is 1800 mm × 8000 mm × 6 ( 6 sets of tires per rack ). 1600 mm × 800 mm × 10 (one with a high temperature wheel and one with a power supply). The transmission wheel model is a 600-9 pneumatic tire, and the power is controlled by frequency conversion. The base of the transmission wheel is fixed on the uniform adjustment rail with 4 screws to facilitate the adjustment of the size of the tube.
In order to facilitate the pipe flange welded at each end to make the inner and outer anti-corrosion epoxy coating, each pair of drive wheels are equipped with the lifting device in the coating line. When the two flanges of the steel pipe (the same front and rear) travel to the lower set of transmission wheels, the proximity switch is actuated to drive the solenoid valve of the cylinder to operate, the cylinder acts, and the transmission wheel automatically descends. After the elapse of the time delay flange, The drive wheel frame is automatically raised, and each set of wheels is like this until the entire process is completed.
Based on the introduction of advanced technology from the United States and Italy, this machine adopts modern computer simulation technology to develop a new type of steel pipe outer wall treatment equipment, which can remove the rust and scale on the surface of the steel pipe and fully meet the cleaning requirements before the outer wall coating of the steel pipe. It can meet the needs of cleaning the outer wall of small and medium-sized engineering steel pipes. It has the following advantages:
1. The fifth-generation cantilever centrifugal blasting machine with large shot blasting and high throwing speed has significantly improved the cleaning efficiency and obtained satisfactory cleaning quality. It is a patented product.
2. The equipment has been successfully developed according to the redesign of advanced technology at home and abroad. It has the characteristics of high productivity, convenient operation and small volume, and is the first in China.
This production line is equipped with two intermediate frequency heating devices of 350KW and 800KW .
Before the 350KW is used in the descaling machine, the surface moisture of the steel pipe is removed to improve the descaling effect. 800KW is used for external epoxy powder coating heating.
The control part adopts a specially designed control circuit with over-voltage, over-current, voltage limiting / current limiting, phase loss, under-voltage, under water pressure and other protections.
The control line dedicated integrated box is completely isolated from the high pressure area to keep the control room clean and cool. Greatly improve control board life and system reliability.
350kw parameters:
Name |
Parameter |
Name |
Parameter |
Input voltage |
380V |
Output maximum voltage |
780V |
Input Current |
580A |
Output maximum current |
700A |
Input frequency |
50HZ |
Output frequency |
500HZ ~ 800HZ |
800kw parameters:
Name |
Parameter |
Name |
Parameter |
Input voltage |
380V |
Output maximum voltage |
780V |
Input Current |
1330A |
Output maximum current |
1600A |
Input frequency |
50HZ |
Output frequency |
500HZ ~ 800HZ |
8 gun control center. DK type 2 sets
Each apparatus having the above automatic gun 8, a high-pressure spray gun is built, control cabinet 8 controls automatic spray gun voltage, current and gas system. And control 8 venturi powder pump powder supply system.
Each apparatus above the fluidized bed containing the powder supply system 1 set, bed dimensions: 8 Venturi toner supply pump (L × W × H) 800 × 775 × 570 (mm) containing.
It is closed with plastic steel and is beautiful and easy to observe. All are made into active windows, which are easy to access when adjusting. The pump uses two units of 100 cubic meters per hour (one spare). The cooling water pipe regulating valve is installed on the side of the operation cabinet for easy adjustment.
The production line is equipped with a 10- cube screw air compressor, a 10- cubic air dryer, and a 1.5- cubic gas storage tank for the powder spraying equipment, but the gas volume is surplus, so the pipe system is changed to the cylinder, saving Investment in hydraulic stations and hydraulic oil and the cost of changing hydraulic oil every year. Maintenance is also clean and convenient. A total of 8 forks and cylinders and 2 lift cylinders are required.
The secondary descaling adopts the wire wheel derusting and compressed air purging to ensure the cleanliness of the outer wall of the steel pipe meets the requirements and improve the adhesion of the epoxy powder.
The upper tube, the lower tube and the transition platform are all welded with 20# national standard I-beam, which ensures the robustness of the platform. The total length of the three platforms is 30 meters (depending on the site).
11. Internal epoxy powder coating equipment:
In the spraying operation, after the upper part of the workpiece, the inner spray gun is inserted into the steel pipe until the entrance position of the spray chamber, and the inclined wheel rotates to make the workpiece rotate and advance horizontally. After the intermediate frequency is heated to about 200 °C and reaches the position of the spray chamber, the inner and outer spray guns are sprayed. The workpiece is sprayed and the heat is applied to solidify the powder. When the workpiece exits the spray chamber for about 1.5-2 minutes, it enters the water cooling station, and after cooling, it is transported to the lower part of the lower platform by the inclined wheel. After the workpiece is sprayed, the inner spray gun retreats by about 14m , and the upper part repeats the work. The excess powder generated during the external spraying process is reused in the recovery system, and the cyclone + capped filter recovery device is used for recycling. The recovery fan is 4-72-4#/5.5KW . The recycling is secondary recovery, the cyclone collects most of the powder, and a small amount of powder enters the filter recovery, which not only reduces the filter load, but also ensures the discharge environment.
12. Manufacturing and installation schedule
Production duration of the effective date of the contract within 7 0 days production is completed, the installation period 30 days (installation conditions are met).